1000 кг/ч Стирка & Упаковочное решение для бразильского завода по переработке чеснока

How Did Hadof Design The 1,000 KG/H Garlic Washing And Packing Solution?

Considering 1,000 kg/h target garlic products output and 5-10% skinning loss, we suggest Mr. Silva maintaining raw garlic feeding capacity of 1,100 -1,200 kg/h before garlic peeling treatment. Apart from local farm, he also imports garlic from Argentina, so the garlic supply chain remains stable and continuous. Mr. Silva owns a factory area of about 800 square meters for garlic processing system installation. Our engineer designs a garlic production line with the length of 25-30 meters and width of 6-8 meters. Тем временем, the layout also includes garlic raw material storage, processing workshop, finished product zones, and worker offices. Таким образом, 800㎡ site is sufficient to accommodate a 1000 kg/h garlic cleaning and packaging production line. Более того, this Brazilian customer sets a garlic processing investment budget between 70,000 и 80,000 доллары США. Поэтому, we need to control garlic machinery configuration by avoiding redundant automation and unnecessary equipment cost. Кроме того, we ensure core garlic processing functions including peeling, стирка, сортировка, и упаковка.

Which Garlic Processing Equipment Is Suitable for 1000 kg/h Garlic Cleaning And Packaging Production Line?

• Solutions for Power Shortages

  The total 1,000 kg/h garlic processing system power remains under 50 кВт to match local electricity limitations. Более того, Hadof suggests 2 steps’ operation for garlic processing system energy management. Например, you can use independent garlic cloves separation peeling process or garlic washing and packing line. Кроме того, we can equip every garlic equipment with variable frequency drives to reduce startup current and protect the power grid. What’s more, you’d better to purchase a diesel generator for backup power in case of electricity interruption.

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• Garlic Pre-treatment Equipment

  Во-первых, he purchases bulk fresh garlic and concentrates in the feeding area, then manual sorting removes impurities and moldy garlic heads. Кроме, you are optional to use simple elevator for evenly feeding the garlic into the clove separator. The garlic clove separating machine automatically separates the garlic into individual cloves with the capacity of 1,500-2,000 кг/ч и 1.5 кВт power. Тем временем, we recommend garlic peeling machine with airflow technology for garlic skin removal without damage. And the garlic peeler processes about 1,000 к 1,200 кг в час с 2.2 кВт power.

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• Garlic Washing and Sorting Equipment

  The garlic washing machine combines bubble cleaning and spray washing for garlic cleaning efficiency. And the bubble washer handles 1,500 к 2,000 кг в час с 5.2 кВт power consumption. Более того, the garlic cleaning system includes filtration for water recycling and efficient garlic washing process. Также, the vibrating drainer removes water from garlic surface during garlic treatment stage. Hadof extends conveyor length to enhance garlic dewatering performance within limited budget. Next, we highly recommend our color sorter. It uses image comparison to precisely set parameters, enabling automatic sampling and one-click activation. Beginners can learn to use it in 1-2 days. It removes discolored, sprouted, and moldy garlic cloves.

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• Garlic Packing Equipment

  We recommend a 10-head multihead weigher with a weighing range of 50–1,000 g, accuracy of ±1–2 g, and a speed of 20–50 bags/minute. Кроме того, you can equip a vertical automatic packaging machine with a packaging range of 100–1,000 g/bag, a speed of 20–40 bags/minute. The customer purchases roll film locally and pre-makes packaging bags. Qualified garlic cloves are weighed and packaged into pre-made bags or plastic pallet bags according to specifications. The PLC control system ensures high-speed and stable operation of the entire machine, guaranteeing accurate packaging weight and a neat appearance.

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How Much Does A 1,000kg/h Garlic Washing And Packing Line Cost in Brazil?

Paremeters of 1000 kg/h Fresh Garlic Production Line

How Did Hadof Arrange Transportation And Installation Service of 1000 кг/ч Линия по переработке свежего чеснока?

• Transportation Plan

  We arranged sea freight transportation for the 1,000 kg/h garlic processing machinery from Ningbo Port on May 25, 2025. Кроме, we used one 40HQ container with wooden packing and protective film wrapping. And these equipment arrived at Vitória Port in Brazil after about 30-40 days of ocean transportation. Mr. Silva’s garlic processing plant installation site locates in northern Minas Gerais near irrigation farms. The customs clearance and inland transportation required additional 10 days to reach Jaíba region. Hadof provided packing list, invoice, and origin certificate for customs documentation support.

• Installation Service

  To completely dispel Mr. Silva’s concerns, all equipment undergoes no-load before leaving the factory. We can provides video and data reports including: actual garlic clove input, running time, peeling and breakage rates, and records of equipment nameplates and parameter settings for on-site replication. Также, Hadof engineers provided remote installation guidance and garlic processing system commissioning support. After installation, Mr. Silva should do actual tests using local garlic raw materials: continuous operation for over 4 hours without interruption, achieving stable garlic processing capacity about 1,000 кг/ч. All equipment operates stably, and motor temperature rise, noise, and vibration frequency are all normal.

What Feedback Did The Client Provide After Operating 1,000 kg/h Garlic Processing Line?

Previously, we relied on manual garlic peeling, resulting in low yields and frequent late deliveries. Now, this 1,000kg/h garlic processing line not only helps us complete orders on time but also helps us secure more long-term contracts with supermarkets and chain restaurants. During initial operation, we discovered that the conveyor belt speed and color sorter parameters needed to be coordinated in a timely manner. We will purchase other equipment from Hadof in the future.

Mr. Silva CUSTOMER